Serious Electrical Defect Example

Serious Electrical Defect Example

The image below shows some very typical electrical distribution equipment with a very common fault.

Components like this are found in EVERY factory or facility that produces electricity.

This type of problem has the potential to burn your factory or premises to the ground.

In this instance the issue is a connection defect. There is increased in resistance and localized heating at the connection with a corresponding thermal gradient.

There could be a number of reasons for the cause of failure (loose, oxidized, corroded or dirty contact surfaces are just a few examples).

There is tremendous value identifying electrical faults at an early stage, none more important that potentially saving your life.

Don’t cut corners!!

Understanding Humidity in the Home

Understanding Humidity in the Home

Balanced humidity is a key ingredient for creating a healthy and comfortable environment within the walls of your home. In general, humidity is defined as the amount of water vapor in the air. It is most often referred to as a measurement of ‘relative humidity’.

It is important to understand the concept of relative humidity as it can directly correlate with allergy problems, house and building damage, the presence of pests and your overall comfort level.

Indoor humidity that is either too high or too low can cause problems for your health and your home. When the indoor relative humidity is below 30% the air is extremely dry, this increases the likelihood of the spread of cold and flu viruses.

Air that is too dry can also irritate and inflame nose and respiratory passages, dry out skin, and wreak havoc on the foundation of your home. It can cause walls and ceilings to crack, wood floors to separate, and door and window frames to shrink.

When the relative humidity is above 50% the air becomes damp and moist. Airborne allergens such as mould spores, dust mites, and bacteia can thrive and multiply quickly, aggrivating the symptoms of allergy-sufferers.

Excessively humid environments are also desirable breeding grounds for cockroaches, termites, and other annoying pests. Excessively high humidity can spawn musty odours, accelerating wood rot and decay, stain ceilings and walls, and cause paint to flake and peel.

In mathematical terms, relative humidity is the gram-per-cubic-meter measure of the water vapor in the air divided by the gram-per-cubic-meter measure of the maximum amount of moisture the air can hold at the current temperature (also known as saturation, or 100% relative humidity).

A relative humidity of 100% means that the air is completely saturated. This is known as dew point.

The dew point is the temperature to which air must be cooled to become saturated with water vapor. When further cooled, the airborne water vapor will condense to form liquid water (dew). When air cools to its dew point through contact with a surface that is colder than the air, water will condense on the surface.

Digital humidity gauges called hygrometers can quickly give you an accurate reading of the current humidity level in your home.

To avoid the air quality and comfort problems inherent with extremely low or high relative humidity, ideally the relative humidity in a home should fall between 40 and 50%. This means that the surrounding air is holding only half of the maximum amount of moisture it can retain.

At this level, dust mites cannot survive, mould spores cannot reproduce, and household pests, which prefer to live in highly humid environments, are driven away. The air is moist enough so as not to irritate your skin, throat and breathing passages… as well as weaken the physical foundation of your home. This moisture level also lessens the risk of foundation problems related to high humidity.

Both dehumidifiers and humidifiers can help you monitor and maintain an optimal level of indoor humidity year-round. They allow you to easily maintain the right level of relative humidity in your home. Models equipped with built-in humidistats that can be controlled digitally and/or manually help you quickly adjust the relative humidity level to suit your needs.

Dehumidifiers absorb excess moisture in overly humid air.

Humidifiers inject moisture into very dry air.

Maintaining the right relative humidity can make all the difference in curbing symptoms in an allergy-prone household and in keeping critters at bay. This simple practice will also help to ensure the quality of your home’s foundation while making your family feel healthy and comfortable indoors.

Visible mould in the home is a problem, however most of the toxic mould floating around our air is invisible to the naked eye. Thermography inspection can be used to identify problems in the home. 

Thermal image courtesy of Intec Thermographics:

Intec Thermographics provide home inspection surveys and reports for domestic and commercial properties.

Thanks for reading.

Reduced Business Insurance Premiums

Reduced Business Insurance Premiums

Thermal Imaging inspection can reduce insurance premiums.

Many insurance companies now provide reduced insurance premiums to businesses who undertake certified surveys on their electrical equipment.

Businesses benefit, in many cases the survey effectively ‘pay for itself’  through the insurance reduction.

They also obtain a status report detailing all the pending electrical problems in their facility, allowing them to plan and schedule maintenance activities in advance. This helps keep their operations running smoothly, minimizes downtime and most importantly, keeps safety at a premium.

Thermography inspection is a critical part of any condition monitoring / predictive maintenance program. It provides a safe, clean and visual way of assessing the condition of live electrical equipment. It is the most effective method to identify high resistance joints, defected connections, overloaded circuits and other faults BEFORE they reach critical failure and become a fire and safety hazard.

Such problems are virtually impossible to identify by any other means.

A growing number of insurers are now making thermographic surveys compulsory with regard to fire prevention.

To qualify for a reduction in your insurance premiums inspections must be completed by a Certified Level 2 infrared thermographer, as a minimum acceptable criteria.

Level 2 Inspectors are experienced within the application of electrical thermograpahy and troubleshooting. They are trained in infrared physics, heat science and infrared measurement equipment and its application. They are proficient in the areas of equipment selection, techniques, limitations, data analysis, corrective action and reporting.

Thermal Imaging is supplemental to and does not replace electrical inspection and testing. It should be considered as an essential tool to reduce the risk of catastrophic fire events, reduce downtime and increase safety.

Below: Defected connection on a contactor.

Intec Thermographics
CUI Risk. Damaged insulation Examples

CUI Risk. Damaged insulation Examples

In simplest terms, CUI (corrosion under insulation) is any type of corrosion that occurs due to a moisture buildup on the external surface of insulated equipment. It can be caused by multiple factors and can occur in equipment operating at ambient, low, and high temperatures, depending upon conditions. Moreover, CUI can occur in equipment that is in service, out of service, or in cyclic service.

Damaged insulation (as well as many other factors) provide a very easy route for water ingress into insulation. Once inside it can cause very serious damage to pipework and other susceptible steel elements.

Below are a couple of examples of damaged insulation that we recently identified during routine CUI Risk inspections for one of our clients. 

Example 1: Insulation damage, visible water/moisture intrusion. 

Visible insulation damage and moisture spread.

Example 2: Insulation damage caught early.

Damaged insulation caught early.

Example 3: Not so obvious, no visible sign of insulation damage.

Not so obvious, no visible signs of damage to insulation.
What Causes Mould in the home?

What Causes Mould in the home?

Damp house have been proved beyond any doubt to cause respiratory infections, allergies and asthma.

Visible mould in the home is a problem, however most of the toxic mould floating around our air is invisible to the naked eye.

When we understand what causes it to occur, we can work out how to prevent it.

To begin, lets understand humidity and water vapour in relation to the home.

Water vapour is simply water that is ‘diffused’ or ‘suspended’ in the air. Humidity is ‘the amount’ of water vapour in the air.

Mould LOVES humidity.

Older houses may have changed A LOT since construction. They may not be as well ventilated as they used to be.

For example. the original fireplace may be bricked up now, or an electric fire may be installed in it’s place. Double glazed and Upvc windows and doors may have replaced old drafty wooden ones. Coal fires were used to heat water and keep the house warm. The fire would burn all the old breathed air, along with any water vapour and suck it up the chimney. Fresh air would replace it, being sucked in through the original poorly fitted and drafty windows and doors.

Below: Condensation on a window means the house is humid, there is a high level of water vapour in the air.


Lets also consider the social change we have seen in recent decades.

In the old days when water had to be heated with coal fires, it was a chore. People had less baths and often shared the water, The amount of water vapour being produced via bathing was low. By the same token laundry day was a similar trial. Most people dried their clothes outside because there were no tumble dryers or radiators to dry them indoors. The amount of water vapour produced from drying clothes was massive, but it was not produced in the home. Even when it was, it went up the chimney. Nowadays people shower every day and never wear the same clothes twice without them being washed. Hot water is available instantly; the kettle, the shower, the steamer, fryer etc…

These two revolutionary changes in housing and living standards combine to result in dwellings with very high humidity. This creates a tendency towards condensation and mould growth. There are of course other issues but those mentioned are the most important.

No ventilation + much more water vapour = Mould City.

Below: Visible mould around a window frame, additional thermal image (via Intec Analysis)

What can we do?

Understand that excessive humidity is the cause of mould growth. Then identify how we humidity can be lowered.

Kitchen, ensure the fan/cooker hood is working correctly and use it frequently. Fans extract air (and the water in it). When working in the kitchen make sure the door is closed and the fan/cooker hood is on to remove the water vapour and prevent it travelling through the home.

Bathroom, when showering or taking a bath, keep the door closed and use the extractor fan. If there is not one installed, open the window to get that water vapour out of the house. A hot shower or bath will produce trillions of water molecules. These are warm (energetic) so they skip from liquid state into air and form water vapour. Extractor fans in bathrooms need to stay on longer to shift huge amounts of water vapour. Consider installing an automated one.

Windows, check the trickle vents, a small horizontal vent at the top of each frame. These should always be open as they provide a route in for ‘make up’ air. When the extractor fans are working around the house these small vents are handy for pulling in fresh, dry air to replace the old air being pulled out by the fans. A lack of vents or having them closed all the time will encourage drafts at lower levels (where you will feel it). This will reduce the efficiency of the extraction fan. Open them all.

Radiators, do not use all the radiators around the house to dry clothes. Wet clothes feel heavy because they are wet. When they are on a radiator the water evaporates into the air then travels to the coldest spot in a room and condensate back to water causing unnecessary problems. If you must dry clothes on radiators use the kitchen or bathroom and use the extractor fans.

Below: Invsible mould around a window frame, additional thermal image (via Intec Analysis)

A cold house is a damp house!

Mould is almost exclusively a problem of the internal environment. Heating, or more precisely lack of heating raises humidity because the ability of air to comfortably hold water vapour is entirely dependent on heat. Warm air can hold a lot more water vapour than cold air. In effect if we cool the air, then we raise its humidity relative to its temperature. Mould will thrive in a house with a high relative humidity.

Thanks for reading.

Defected Electrical Connections – Examples

Defected Electrical Connections – Examples

The following images are examples of defected (or poor) connections on electrical components, in various color palettes for illustration purposes. An increase in electrical resistance on a connection will cause localized heating.

Heat is conducted away from the local resistance, thus creating a thermal gradient.

Example 1 – Contactor and Overload relay assembly with a couple of connection issues. High contrast color palette, pretty standard.

Contactor and overload relay unit defected connections.

Example 2 – Isolator switch, L1 busbar connection to control circuit live connection is defected. Linear Fusion palette, smooth color distribution.

Main isolator with a defected connection on L1 to control circuit live.

Example 3 – Main Isolator connection defect on phase 2. An active ROI is applied to visualize only the heat distribution from the connection that is defected. When it comes to analyzing the images in software it is possible to pull some fantastic data from thermal images.

005 Image 2 – Active ROI (region of interest)